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Boiler Efficiency and Combustion | Spirax Sarco

(E1). Tuning the boiler reduces the excess air to 9.5% with a flue gas minus combustion air temperature of 300°F. The boiler combustion efficiency increases to 83.1% (E2). Assuming a fuel cost of $8.00/MMBtu, the annual savings are: Annual Savings = Fuel Consumption x (1–E1/E2) x Fuel Cost = 29,482 MMBtu/yr x $8.00/MMBtu = $235,856

Gas-Fired Boilers and Furnaces | Department of Energy

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The Series MI85™ is a gas-fired hot water boiler made of cast iron that is designed to be installed in standard chimney applications. The primary component of the Series MI85™ boiler is the heat exchanger. Its design features a higher amount of cast iron for a longer life expectancy and offers durability and dependability for years to come.

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On well-designed natural gas-fired systems, an excess air level of 10% is attainable. An often-stated rule of thumb is that boiler efficiency can be increased by 1% for each 15% reduction in excess air or 40°F reduction in stack gas temperature. Suggested Actions Boilers often operate at excess air levels higher than the optimum.

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FEMP has calculated that a 3,000,000 Btu/h gas-fired hot water commercial boiler meeting the required combustion efficiency level of 95.0% E c saves money if priced no more than $79,100 above the base model. The best available model saves the average user more: $94,300 in lifetime energy costs.

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